Custom industrial hardware, research systems, and production support equipment built around practical use cases.
Structural and mechanical design of a hydraulic ram assembly for a mining rock-crushing application — including load analysis, actuator sizing, frame design, and DFM review for local fabrication.
Design of a pelletizing machine that accepts polyethylene end-trim scrap sheets directly as they exit the production line, cutting them back into feedstock pellets without introducing an additional heat cycle — preserving material properties while eliminating a separate recycling step.
Design of a precision measurement system to quantify the cutting efficiency of dental mill burs — including force sensing integration, fixture design for repeatable bur positioning, and data acquisition considerations for comparative testing.
Mechanical design of a modular handheld FPV controller — ergonomic chassis layout, module bay architecture for interchangeable control inputs, and design-for-assembly optimisation for small-batch local production.
Structural design of a passive lower-limb exoskeleton to assist mobility in people with leg weakness or disability — joint kinematics analysis, frame material selection, and fit-adjustment mechanism design.
Mechanical design of a testing and mounting system for actuators used in an industrial robotic arm research programme — structural frame design, actuator interface fixtures, load path analysis, and alignment provisions for repeatable test runs.