Vehicle, mobility, motorsport, and conversion work spanning prototypes, tooling, and practical EV engineering.
Concept-to-prototype development of an enclosed personal electric vehicle for Pakistani urban families. Covers chassis architecture, body structure, LiFePO4 battery integration, and supplier qualification.
End-to-end design and fabrication of production tooling for a prototype consumer vehicle programme — including jig layout, fixture design, and fabrication oversight to support body assembly and dimensional control.
Custom pedal box design for a time attack competition vehicle — optimised pedal geometry for heel-and-toe technique, aluminium billet construction, adjustable mounting positions, and integration with the vehicle’s firewall structure.
Mechanical and electrical integration of a hub-motor drive system onto a conventional bicycle frame — including motor mount design, battery enclosure packaging, and brake system adaptation for regenerative compatibility.